Top-of-the-line equipment for lean electronics manufacturing
We began building our machine park in 2020 with state-of-the-art equipment for THT and SMT assembly, specializing in the production of high-end boutique electronics. The most important part of our production is the skilled professionals, who manage the assembly line and cutting-edge machines, ensuring top-quality electronic circuit manufacturing for a wide range of series, from prototypes to larger batches. Our specialty as an EMS provider is the meticulous and shortcut-free management of projects, both in procurement and production, developed through invaluable experience with our own BlueTraker product family.
Our latest acquisition is an automated potting machine with a vacuum chamber, allowing us to protect electronic components even at depths of 500 meters underwater.
We have a fully automated assembly line that includes the following machines:
- Solder paste printer EKRA Serio 4000
- Pick & Place SMD component placer Hanwha SM482 Plus
- Reflow oven Heller 1707 MK5
- AOI machine TRI TR7550
- Wave soldering machine for THT components
- Automated potting machine with vacuum chamber
Assembly of non-standard printed circuit boards
We specialize in the production of high-demand electronic boards and have extensive experience in the procurement and assembly of various types of PCBs. We have reliable local and global sources for demanding multilayer PCBs, as well as flexible and combined boards and PCBs made from various materials. When sourcing PCBs, we perform a thorough incoming inspection to ensure compliance with your specifications.
Quality control of electronic assembly
All assembled boards go through inspection with an AOI machine and, if necessary, are additionally visually inspected under a microscope by our experts. Precision and quality are ensured in accordance with the IPC-A-610H standard, including Class 2 or Class 3, depending on your requirements. To guarantee the highest quality in electronics manufacturing, we also offer custom testing of electronics.
Electrical and functional testing of electronics
To ensure the full functionality of electronic assemblies, we conduct various tests. We also offer the development and production of your test device, the so-called Test Jig, with which we perform electrical and functional testing of the electronic assembly. For testing in demanding environments, we collaborate with you to develop the desired testing method. Working with us also provides you with testing devices for simulating harsh environments, which we have developed for our BlueTraker products. These have been exposed daily to extreme weather conditions, lightning strikes, seawater, the Arctic zone, and ocean depths for nearly 20 years.
Protecting PCB Assemblies from external influences
We are experienced in protecting electronic circuits or assemblies designed to operate in demanding environments. Coating, selective coating, encapsulation, and potting of circuits ensure long-term reliable operation of your products. Our automated potting process in a vacuum chamber ensures perfect protection without air bubbles, with a stable and controlled process. Based on your needs, we propose different solutions and materials for the appropriate protection of electronic circuits.
Technical Capabilities
| Minimum order size: | 1 piece |
| Maximum order size: | As per agreement |
| Component types: | SMD, BGA, QFN, QFP, wave and manual THT, etc. |
| Minimum SMT component size: | 01005 (0.3 mm x 0,15 mm) |
| PCB thickness: | 0,2 mm – 4 mm |
| PCB materials: | FR-4, PTFE, Aluminum, PI, etc. |
| PCB layers: | From single-sided to 20+ layer boards |
| Programming: | Firmware and software |
| Testing: | With a dedicated test device, as per agreement |
| Circuit protection: | Coating, potting, encapsulation, custom solutions |
| Enclosure production: | 3D printing, injection molding, metalwork |
| Enclosure processing: | CNC milling, laser engraving, printing |
| Traceability and marking: | ISO 9001, serial numbers, material traceability |
| Product assembly: | As per agreement |
| ODM services (development): | As per agreement |
Certificates
We comply with the following quality standards:
EMA d.o.o.
Contact Information
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